Efficient and Precise 2D Wire Bending Machine: A Powerful Assistant in the Production of Hanging Ornament Display Racks

In the field of hanging ornament display rack production, a high-performance piece of equipment can often bring a qualitative leap in production efficiency and product quality. The 2D wire bending machine is just such an indispensable tool. With its advanced technology, stable performance, and efficient operation, it has become a core equipment in the production process of hanging ornament display racks.

In terms of basic parameters, this 2D wire bending machine is precisely adapted to the production needs of hanging ornament display racks. It has a wide range of applicable wire materials, capable of processing round wires, flat wires, square wires, and wires of any other material. It performs particularly well with 2-6mm iron wires, which perfectly matches the iron wires commonly used in hanging ornament display racks, meeting the production needs of display racks of different specifications.

In terms of power, the equipment adopts a servo system from Inovance Motors, with a total power of approximately 5.2kw, including 2.4kw for the wire feeding servo, 1.8kw for the bending servo, and 1.0kw for the cutter servo. The strong and precise power output provides a solid guarantee for all actions of the equipment. The cutter motor has a cutting force suitable for 86 iron wires, enabling it to easily cut the required wires with flat incisions, laying a good foundation for subsequent bending and forming.

Efficiency is an important indicator for evaluating production equipment, and this 2D wire bending machine excels in this aspect. Taking a 200*200 square frame as a sample, its production speed can reach 20-25 pieces per minute, far exceeding the level of 8-10 pieces per minute of ordinary equipment, greatly improving the production efficiency of hanging ornament display racks. The maximum wire feeding speed is approximately 90m/min, and the maximum bending speed is about 300 revolutions per minute. The fast wire feeding and bending actions make the production process smoother and more efficient. Meanwhile, the equipment can store 4000 sets of data, with each set containing 300 actions, allowing for quick calling of different production programs to adapt to the diverse production needs of hanging ornament display racks.

Precision is crucial to ensuring the quality of hanging ornament display racks, and this 2D wire bending machine performs excellently in this regard. The bending accuracy reaches ±0.5mm, the wire feeding accuracy is also ±0.5mm, and the angle is controlled within the range of ±180°. Such high precision ensures that each produced hanging ornament display rack meets the design standards, with uniform dimensions and regular shapes. The inner mold can move down/up, the outer mold can move down/up, and both can rotate 360° clockwise and counterclockwise. The diverse action directions, combined with up to 300 action settings, can form various complex shapes, meeting the design requirements of different styles of hanging ornament display racks.

The mechanical performance of the equipment is also worthy of praise. Its mechanical actions are controlled by programs compiled by a microcomputer. Through precise regulation of bending actions and bending speed, various instructions are issued to form products of different models and specifications. A series of automated operations such as automatic feeding, automatic discharging, straightening and cutting, and bending and forming reduce manual intervention, lower human errors, save labor costs, and improve the stability and consistency of production.

In terms of structure and operation, the equipment has an external dimension of 230011001650 and a weight of 750KG. The reasonable size design allows it to fit into the layout of most production workshops for easy placement and installation. It is equipped with 4 cylinders and 3 solenoid valves, providing stable pneumatic power for various actions of the equipment. The language system supports English/Chinese, and the system has upload and download functions, facilitating the use by operators with different language backgrounds and the transmission of programs. The control panel adopts a touch screen + button design, paired with a control module with a 32-bit high-performance processor, making the operation simple and intuitive with quick response, allowing operators to get started easily.

In addition, the servo system adopts the Yaqi brand, further ensuring the precision and stability of the equipment's actions. The 3-axis design makes the equipment's actions more flexible and coordinated, enabling it to accurately complete various complex bending operations.

To sum up, with its wide applicability, strong power, efficient production capacity, excellent precision, and stable mechanical performance, this 2D wire bending machine has become an ideal choice for the production of hanging ornament display racks. It can not only significantly improve production efficiency and ensure product quality but also adapt to diverse production needs, bringing significant economic benefits and competitive advantages to hanging ornament display rack manufacturers.