Circle Bending and Butt Welding Machine: An Efficient Tool for Flying Crab Cage Production

In the flying crab cage production industry, the circle bending and butt welding machine has become a key equipment to improve production efficiency and product quality with its efficient and precise performance. This equipment is specially designed for iron wires, with a wire diameter adaptation range of 3-8mm, which perfectly meets the material requirements for making flying crab cages and provides strong support for large-scale production.

In terms of production efficiency, the equipment performs excellently, with a production speed of 15-20 pieces per minute. Taking products with a diameter of 80mm as an example, the actual production speed can stably reach 15-18 pieces per minute. However, it should be noted that the larger the product diameter, the relatively slower the production speed, but overall, it can still meet the needs of efficient production.

In terms of circle bending parameters, the equipment shows strong adaptability. The circle bending diameter range is 30mm-700mm, among which wires with a diameter of more than 3mm can be bent into large circles with a diameter of more than 400mm; wires with a diameter of 2-2.5mm have a circle diameter range of 40-300mm; the maximum circle diameter for wires with a diameter of 3-4mm is 400mm; the maximum circle diameter for wires with a diameter of 4-5mm is 500mm; and the maximum circle diameter for wires with a diameter of 6-8mm is 700mm. Such a parameter range can fully meet the production needs of different parts of flying crab cages and provide possibilities for diversified product production.

Precision is a major highlight of this equipment. The perimeter tolerance is controlled within ±0.3mm, the circle bending diameter tolerance is 0.5mm, the flatness is less than 0.5mm, and especially the error is only ±0.1mm. Such high precision can ensure that each part of the flying crab cage has standard sizes and fits tightly when assembled, greatly improving the overall quality of the product.

The power system of the equipment is reasonably configured. The servo wire feeding motor has a power of 3.8KW, and the wire feeding speed can reach 35 meters per minute, which can transport wires quickly and stably, providing power guarantee for efficient production; the cutting motor has a power of 1.0KW, which can accurately cut wires of different specifications to ensure neat cuts.

In terms of welding and operating conditions, the equipment has an input voltage of 380V, a welding power of 50KVA, and a duty cycle of 50%, which can achieve stable and firm welding effects to ensure the structural strength of the flying crab cage; the compressed air pressure needs to be maintained at 0.6MPa, and the cooling water flow rate is 50L/min. These conditions provide necessary guarantees for the normal operation of the equipment, ensuring that the equipment will not be affected by problems such as overheating during long-term work.

Operational convenience is also a major advantage of this equipment. Equipped with a multi-language intelligent system, it supports button and touch screen operation. Operators can get started in only 30 minutes, which greatly reduces training costs and time. Moreover, the equipment has a two-year warranty and can be used for more than ten years under normal conditions. This not only provides reliable after-sales guarantee for enterprises but also reflects the durability and high quality of the equipment, which can bring long-term economic benefits to flying crab cage manufacturers.

To sum up, with its efficient production speed, precise parameter control, convenient operation mode and long service life, this circle bending and butt welding machine has become an ideal choice in the flying crab cage production industry, helping enterprises improve production efficiency and product quality and gain an advantage in market competition.