Chasing Shear Straightening Machine 2 - 6 | Intelligent Innovation with Micro - precision · Direct Supply from Manufacturer

Revolutionary Breakthrough: 6 Core Advantages

• Intelligent Feeding: The 1.5KW servo motor is equipped with tension closed - loop control, which can monitor the feeding resistance of wires in real - time and automatically adjust the feeding speed, avoiding bending and deformation caused by uneven tension in traditional equipment.
• Dynamic Straightening: Six groups of high - precision straightening rollers adopt a hyperboloid design. Together with the servo motor, they dynamically adjust the roller pressure angle, which can eliminate 99.8% of the internal stress of the wires. It can achieve perfect straightening even for high - strength stainless - steel wires.
• Synchronous Chasing Shearing: The flying shear system is driven by a 0.75KW high - speed servo motor. Through the encoder, it tracks the movement track of the wires in real - time, achieving a shearing phase error of < 0.3mm and a cut surface finish of Ra0.8μm.
• Intelligent Discharging: The 800mm receiving rack is equipped with an infrared counting sensor, which can automatically distinguish between qualified and unqualified products and achieve classified collection through a pneumatic pusher, reducing the cost of manual sorting.

• Wear - resistant Structure: The straightening rollers are quenched with GCr15 bearing steel (HRC60 - 62) and treated with hard chromium plating on the surface, with a service life of more than 8000 hours.
• Maintenance - free Design: The key transmission components all use self - lubricating bearings, combined with a sealed dust - proof structure. It can still operate continuously for 2000 hours without refueling in a dusty environment.
• Overload Protection: The servo system has built - in torque overload protection. When the shearing force exceeds the set threshold, it will automatically stop to avoid equipment damage.

• Dual - motor Drive: The combination of a 1.5KW wire - feeding motor (peak torque 8.5N・m) + a 0.75KW chasing shear motor (peak torque 5.2N・m) supports a maximum wire processing speed of 180m/min.
• Intelligent Frequency Conversion: Using a vector frequency converter for soft start, the starting current is only 1.2 times the rated current, reducing the power grid impact by 50% compared with traditional equipment.

• Wire Compatibility: It supports various wires such as low - carbon steel, stainless steel, and aluminum alloy with a diameter of 2 - 6mm. Different materials can be processed quickly by changing the mold.
• Length Flexibility: It can be freely set from 50mm to 6000mm. It is equipped with a memory storage function, which can save 100 groups of common processing parameters and can be called up with one click.

• Price Advantage: By skipping three - level distributors, it is supplied at the ex - factory price, which is 20% - 30% lower than the market price.
• Service Commitment: 3 - year full - machine warranty + lifetime maintenance. The five major service centers across the country can provide on - site service within 48 hours.
• Customization Support: Expansion modules such as a length counter, inkjet printer, and wire take - up reel can be installed according to requirements.
  

Details of Intelligent Design

1. User - friendly Operation Interface

• 7 - inch Color Touch Screen: It can display 12 key parameters in real - time, such as running speed, cumulative output, and fault codes, and supports switching between Chinese, English, and Spanish.
• Intelligent Diagnosis: It has a built - in AI fault prediction system. Through vibration sensors and temperature sensors, it can give early warnings of potential faults 72 hours in advance, reducing the risk of downtime.
• Recipe Management: It supports the storage of 100 groups of product recipes, including parameters such as wire type, diameter, and length, and can be called up with one click when changing products.
  

2. Precise Mechanical Structure

• Modular Design: The feeding, straightening, and shearing modules adopt independent frame structures, which can be quickly disassembled and assembled through positioning pins, increasing the maintenance efficiency by 60%.
• Noise Reduction Treatment: The key moving parts use silent gearboxes and shock - absorbing pads, and the operating noise is controlled below 78dB, in line with the ISO 11688 - 1 standard.
• Safety Protection: It is equipped with three - fold protection including an emergency stop button, safety grating, and overload protection, and has passed the EU CE certification.

3. Energy - saving and High - efficiency Configuration

• Dynamic Energy - saving: It automatically enters the sleep mode when idle, and the power drops to 0.5KW, saving about 12,000 kWh of electricity per year compared with traditional equipment.
• Intelligent Heat Dissipation: Using a temperature - controlled fan system, it automatically adjusts the rotation speed according to the motor temperature, extending the lifespan of electronic components by more than 30%.

Technical Parameter Comparison Table

Customer Value Proposition

1. Cost Reduction:
   • The direct - supply price from the manufacturer saves 25% of equipment investment.
   • Low maintenance costs reduce the average annual downtime loss by 30,000 yuan.
   • The energy - saving design saves 12,000 yuan in electricity bills per year.
2. Efficiency Improvement:
   • Full - process automation reduces 80% of manual intervention.
   • The production capacity of 150 pieces/minute is 25% faster than that of traditional equipment.
   • The fault early - warning system reduces 90% of unexpected downtime.
3. Quality Assurance:
   • Manufactured in an ISO9001 - certified factory and compliant with EU CE standards.
   • The defective rate is < 0.01%, three times lower than the industry average.
   • The reliability of the equipment has been verified by more than 500 customer cases.
     

Application Scenarios

• Construction Industry: Stirrup processing, prestressed steel wire cutting
• Automobile Manufacturing: Seat springs, airbag sensor brackets
• Hardware Products: Clothes drying racks, fitness equipment accessories
• Home Appliance Industry: Air - conditioner radiator support parts, motor winding wires