In many metal processing fields, the straightening and cutting of high-precision steel wires are crucial processes. Fixed cutting straightening machines, with their excellent performance, have become key equipment for achieving this goal. So, how exactly do they achieve high-precision wire straightening and cutting? Let's take a closer look.
![Analyze How the Fixed Cutting Straightener Achieves High-Precision Wire Straightening and Cutting 1]()
- Fixed cutting straightening machines mainly squeeze steel wires through straightening rollers to change their straightness. The rollers in the equipment are at a specific angle to the moving direction of the steel wires. Usually, there are two rows of straightening rollers with different numbers. The active pressure rollers are driven by an electric motor to rotate in the same direction, while the driven pressure rollers rotate due to the friction of the steel wires. After the steel wires are gripped by the rollers, they will continuously move in a straight line or rotate, undergoing various deformations such as compression, bending, and flattening in the process, and ultimately achieving straightening.
- Servo System: The adoption of an advanced servo system is one of the keys to achieving high precision. This system can automatically and accurately adjust parameters such as cutting force, rotation speed, and depth according to the material and diameter of the steel wire, as well as the preset straightening and cutting requirements. Whether it is a soft aluminum wire or a high-hardness steel wire, the servo system can respond quickly and make appropriate adjustments to ensure that each straightening and cutting operation meets high-precision standards.
- PLC Program Control: Through PLC program control technology, operators can easily input various parameters such as the length, diameter, and degree of straightening of the steel wire on the control interface. The PLC system will accurately control every action of the equipment according to these instructions, ensuring the stability and accuracy of the entire straightening and cutting process and reducing errors caused by human factors.
![Analyze How the Fixed Cutting Straightener Achieves High-Precision Wire Straightening and Cutting 2]()
- High-Precision Straightening Rollers: The straightening rollers equipped on fixed cutting straightening machines are specially designed and precisely processed. Their surfaces are smooth and highly precise, enabling uniform pressure application when straightening steel wires and avoiding problems such as scratches and uneven deformation on the steel wire surface. Meanwhile, the material of the straightening rollers is strong and durable, capable of withstanding high-intensity work for a long time and ensuring the continuous and stable operation of the equipment.
- Stable Machine Body Structure: The machine body of the equipment is made of high-strength materials, featuring good rigidity and stability. During the straightening and cutting process, it can effectively reduce the impact of factors such as vibration and displacement on precision. Even under high-speed operation and long-term work, it can ensure that the straightening and cutting precision of the steel wire remains at a high level.
- Fixed-Length Cutting: After the steel wire is straightened, the cutting system of the fixed cutting straightening machine can perform precise cutting according to the preset length. Through close cooperation with the PLC program control system, when the steel wire reaches the set length, the cutting device will act quickly to cut the steel wire. This process is highly precise and can meet the strict requirements of different industries for the length precision of steel wires.
- High-Quality Cutting Tools: The equipped cutting tools are also important factors in achieving high-precision cutting. The tools are made of special alloy materials, with sharp edges and good wear resistance. During the cutting process, they can quickly and cleanly cut the steel wire, leaving a smooth and burr-free cut with no deformation, further improving the processing quality of the steel wire.
In conclusion, fixed cutting straightening machines achieve high-precision steel wire straightening and cutting in all aspects through their unique working principle, advanced technology, optimized mechanical structure, and precise cutting technology. In the metal processing industry, they provide strong support for the production of high-quality products and are widely used in many fields such as construction, machinery manufacturing, and the automotive industry, promoting the continuous development and progress of the industry. With the continuous innovation and improvement of technology, fixed cutting straightening machines are bound to play a more important role in the future and contribute to the development of more fields.
