3D Wire Forming Machine: An Innovative Equipment Reshaping the Production Pattern of Desktop Photo Frame Brackets

In the modern manufacturing industry of desktop photo frame brackets, the performance of production equipment directly determines the product quality and the market competitiveness of enterprises. The emergence of the 3D wire forming machine, with its all-round technical advantages, has brought revolutionary production changes to this industry and become an important choice for many production enterprises to enhance their core competitiveness.

In terms of production efficiency, this 3D wire forming machine has shown amazing strength. Its production speed is stable at 8-10 pieces per minute, which means that in an 8-hour working shift, theoretically, 3840-4800 desktop photo frame brackets can be produced, which can easily meet the production needs of large-scale orders. Compared with traditional manual production or semi-automatic equipment, this speed has increased by at least 5-8 times, greatly shortening the production cycle and enabling enterprises to respond to market demands more quickly.

In terms of wire diameter, the equipment supports a range of 2-6mm, covering the commonly used wire specifications for desktop photo frame brackets. Whether it is a small and exquisite photo frame bracket or a large bracket with strong load-bearing capacity, it can be perfectly formed by this equipment. This wide applicability makes it unnecessary for enterprises to equip multiple machines for products of different specifications, greatly reducing the equipment investment cost.

The motor system, as the "heart" of the equipment, its performance is crucial. The motor configuration of the 3D wire forming machine is scientific and reasonable. Both the external torsion motor and the internal torsion motor have a power of 1.5KW, which can provide stable power for the torsion forming of wires, ensuring the accurate torsion angle of the bracket. The platform lifting and overall lifting motors each have a power of 1.0KW, which can flexibly adjust the height of the working platform to meet different production conditions. The wire feeding motor with a power of 2.7KW ensures the continuous and stable delivery of wires. The wire rotating motor with 2.0KW is responsible for the steering operation of the wire, making the shape of the bracket more diverse. The cutter motor with 1.0KW can cut off the wire quickly and accurately. All motors work together with a total power of only 10.7KW, which effectively controls energy consumption while operating efficiently, reducing the production electricity cost for enterprises.

The maximum wire feeding speed reaches 40 meters per minute, combined with a wire feeding accuracy of 0.1±mm, which can be regarded as a leader in the industry. Such high wire feeding accuracy ensures that the length error of each wire is extremely small, making the produced desktop photo frame brackets have high dimensional consistency and avoiding assembly problems caused by dimensional deviations. This is undoubtedly a major highlight for enterprises that focus on product quality.

The equipment can support 10,000 programs, providing solid technical support for the diversified production of enterprises. Enterprises can store the production parameters of different styles and specifications of desktop photo frame brackets in the equipment. When it is necessary to switch production products, only the corresponding program needs to be called without re-conducting complex debugging, which greatly saves the production change time and improves the utilization rate of the equipment.

The interface supports both Chinese and English, a design that fully considers the needs of different operators. For domestic operators, the Chinese interface is easy to understand and learn quickly; for production scenarios involving foreign technicians, the English interface can ensure smooth communication and avoid operational errors caused by language barriers.

In terms of electrical parameters, the input voltage is 380V, the machine operating voltage is 220V, and the capacitance is 20KVA, which meets the industrial power standards and can be stably connected to the factory's power supply system. During the start-up and operation of the equipment, the voltage fluctuation is small, which will not interfere with other electrical equipment in the factory, ensuring the stable operation of the power system in the entire production workshop.

The machine weighs 2000KG and has dimensions of 3.45M * 1.85M * 1.45M. This weight and size design not only ensures the stability of the equipment during operation but also does not occupy too much workshop space. The equipment has a solid structure, with little vibration during high-speed operation, reducing part wear caused by vibration and prolonging the service life of the equipment. At the same time, the reasonable size allows it to easily enter most factory workshops, making installation convenient.

The 18 straightening wheels can fully straighten the wire. It is inevitable that the wire will be bent and deformed during production and transportation. After fine adjustment by 18 straightening wheels, the wire will become straight, laying a good foundation for subsequent forming. This makes the produced desktop photo frame brackets have a regular shape and beautiful appearance, enhancing the market competitiveness of the products.

The design of converting the input voltage of 380V to the machine operating voltage of 220V not only meets the power demand of the internal components of the equipment but also improves the safety of electricity use. The 20KVA capacitance ensures that there will be no power shortage when the equipment is running at full load, guaranteeing the continuity of production.

The machine weight of 2000KG makes the equipment more stable during operation, reducing the impact of equipment shaking on production accuracy. The size of 3.45M * 1.85M * 1.45M allows enterprises to be more flexible in workshop layout, and even in relatively small workshops, the equipment can be placed reasonably.

To sum up, with its efficient production speed, wide applicability, precise control, rich program support, convenient operation and stable performance, the 3D wire forming machine has become the best choice in the desktop photo frame bracket production industry. It can not only help enterprises improve production efficiency, reduce production costs but also enhance product quality and strengthen the competitiveness of enterprises in the market, injecting strong impetus into the development of enterprises.