3D Wire Bending Machine — Efficient Production Solution for Storage Basket Frames

I. Core Equipment Parameters and Performance Advantages

Equipment Name: 3D Wire Bending Machine
Application Industry: Storage Basket Frame Production
Production Efficiency: 6-8 pieces/minute (flexibly adjustable according to process requirements)
Suitable Wire Diameter: 3-8mm
Product Material: Iron (compatible with multiple ferrous alloys to meet different strength requirements)

II. Core Functions and Technical Highlights

1. Dedicated CNC System for Precise Programming
   • Equipped with a CNC control system specialized for wire bending, supporting multi-axis coordinated control. Complex spatial curves can be programmed with one click via direct input on the control panel or CAD file import.
   • The system integrates an intelligent error compensation algorithm, ensuring bending precision within ±0.1mm for wire diameters. This meets the high consistency requirements for arc and angle in storage basket frames (e.g., errors at basket arc transitions <0.5°).
2. Efficient Bending Process for Diverse Scenarios
   • 3D Rotary Bending Technology: Through coordination between a three-axis turntable and servo motors, multiple processes such as wire bending, twisting, and cutting can be completed simultaneously. A single machine replaces the traditional multi-machine step-by-step processing, reducing manual handling time by over 30%.
   • Quick-Change Mold Design: Using a modular mold structure, switching between different specifications takes only 15 minutes. This supports rapid transitions from kitchen storage baskets (wire diameter 3-5mm) to industrial storage baskets (6-8mm), accommodating both small-batch customization and mass production.
3. Intelligent Control and Operation Experience
   • 10-inch Color Touchscreen: Full Chinese interface with graphical operation guidance allows novices to quickly master parameter settings and program debugging. It supports querying historical production data (e.g., shift output, defect rate statistics) for easy production traceability and process optimization.
   • Human-Machine Safety Protection: Equipped with infrared emergency stop devices and protective fencing, the machine automatically decelerates and stops when personnel approach hazardous areas, complying with CE safety certification standards and reducing work injury risks.
     

III. Customer Value and Application Scenarios

• Dramatic Efficiency Improvement: Compared to traditional manual wire bending, production efficiency increases by over 500%. The stable output of 6-8 pieces/minute meets daily production demands of 10,000+ units.
• Cost Optimization: One machine can replace 3-5 skilled workers, saving over ¥200,000 in annual labor costs. Molds have a service life of over 500,000 cycles, reducing consumable replacement frequency.
• Quality Assurance: Full CNC control eliminates manual errors, achieving a product yield rate of over 99%. This is especially suitable for high-end storage basket brands requiring "zero-defect" frames (e.g., preprocessing of stainless steel baskets exported to Europe and the U.S.).

• Household Storage Baskets: Small frames for kitchen spice baskets, bathroom storage baskets, etc. (wire diameter 3-5mm, arc radius 10-50mm).
• Commercial Storage Baskets: Large frames for supermarket shelf baskets, industrial parts baskets, etc. (wire diameter 6-8mm, supporting one-step bending of wires up to 2 meters in length).
• Customized Production: Supports processing based on provided drawings, enabling quick response to "small batches, multiple styles" orders from e-commerce platforms (e.g., special-shaped basket frames for holiday promotions).
  
  
  

IV. Supporting Services and Technical Support

• Debugging and Training: Free on-site installation and debugging, with engineers providing on-site operation guidance to ensure staff skill training is completed within 3 days.
• After-Sales Guarantee: 1-year full machine warranty, backed by a robust after-sales team.
• Process Upgrades: Free recommendations for bending process optimization, such as debugging feed speed and bend radius parameters for specific materials, to help customers continuously improve production efficiency.