In the field of stainless steel automotive lock production, there are extremely high requirements for the precision, efficiency and stability of equipment. The
2D wire bending machine, with its excellent performance, has become an ideal equipment in the production of this industry, providing a solid guarantee for the high-quality and efficient production of automotive locks.
In terms of production speed, the 2D wire bending machine can achieve a production speed of 9-11 pieces per minute for stainless steel automotive lock products. This speed matches the precision processing requirements of lock products, which can not only ensure the continuity of production, but also leave sufficient time for the fine processing of each lock, thus ensuring product quality.
The power system of the equipment is also excellent. It adopts Inovance servo motors with a total power of about 5.2kw, including 2.4kw for the wire feeding servo, 1.8kw for the bending servo and 1.0kw for the cutter servo. The 3-axis design enables the components to operate in a coordinated and orderly manner. The strong and precise power output ensures the stability and accuracy of key links such as wire feeding, bending and cutting in the production of stainless steel automotive locks, laying a foundation for the high-quality forming of products.
In terms of applicable wire materials, the 2D wire bending machine shows strong compatibility. It can handle 86 iron wires, and is suitable for various wires such as round wires, flat wires and square wires. Moreover, the applicable iron wire diameter range is 2-6mm, which fully meets the requirements of stainless steel automotive lock products for wires, providing a rich choice for production.
Precision is the core requirement in the production of stainless steel automotive locks, and the 2D wire bending machine performs excellently in this aspect. Both the bending precision and the wire feeding precision can be controlled within ±0.5mm. Such high precision ensures the accurate size of each part of the lock, ensuring that the lock can be perfectly adapted to the automotive lock and perform its due function. The maximum bending speed is about 300 rpm, and the angle can reach ±180°. The inner die can move down and up, the outer die can move down and up, and can also rotate 360° clockwise and counterclockwise. The flexible and diverse movement directions enable the equipment to easily complete the complex bending and forming processes of the lock.
The overall dimensions of the 2D wire bending machine are 230011001650, and the machine weight is 750KG. Such specifications make it occupy a reasonable space in the production workshop. At the same time, the sufficient weight ensures the stability of the equipment during high-speed operation, reducing the impact of equipment shaking on processing precision.
In terms of data storage and control, the equipment shows a high level of intelligence. It can store 4000 groups of data, with 300 actions as one group. Various shapes can be combined through up to 300 action settings, which can easily meet the production needs of different models and specifications of stainless steel automotive locks. In terms of control, it adopts a touch screen + button operation mode, equipped with a 32-bit high-performance processor control module. The language system supports English and Chinese, and the system has upload and download functions. The operation is simple and convenient, allowing workers to get started quickly and improving the operational efficiency of production.
The pneumatic system provides strong support for the automatic operation of the equipment. The 4 cylinders and 3 solenoid valves equipped ensure the accurate and rapid completion of mechanical actions such as automatic feeding, automatic returning, straightening and cutting, bending and forming of the equipment, reducing manual intervention, lowering errors caused by manual operations, and improving the consistency of production.
The mechanical actions of the machine are controlled by programs compiled by a microcomputer. Through the program, the bending actions and bending speed are precisely regulated, which can accurately form various models and specifications of stainless steel automotive lock products. The stable mechanical performance ensures that the equipment is not prone to failures during long-term continuous production, reducing downtime for maintenance and further improving production efficiency.
To sum up, with its suitable production speed, stable power output, wide wire applicability, precise processing precision, intelligent control mode and reliable mechanical performance, the 2D wire bending machine has become a powerful equipment in the stainless steel automotive lock production industry, providing strong support for enterprises to produce high-quality automotive lock products.