2D Wire Bending Machine: The High-Efficiency Core Equipment for Wall-Mounted Iron Flower Pot Production

In the production field of wall-mounted iron flower pots, a highly efficient, precise, and stable production equipment is crucial for improving production capacity and quality. As an automated equipment specially designed for iron wire forming, the 2D wire bending machine, with its excellent performance parameters and adaptability, has become the core power in the production line of wall-mounted iron flower pots, bringing unprecedented production efficiency and product consistency to the industry.

In terms of basic parameters, the 2D wire bending machine shows strong adaptability in the production of wall-mounted iron flower pots. The equipment is applicable to 3-8mm iron wires, and this range perfectly covers the wire requirements of key structures such as brackets and frames of wall-mounted iron flower pots - the thinner 3-5mm iron wires can be used for decorative lines of flower pots, endowing the products with a light and flexible beauty; while the 6-8mm iron wires can be used as load-bearing frameworks to ensure the stability of flower pots when hung. Its characteristic of supporting various wire forms such as round wires, flat wires, and square wires provides rich possibilities for the shape design of iron flower pots. Whether it is a simple circular hanger or a square frame with distinct edges and corners, it can handle them easily.

Production efficiency is a core indicator to measure the value of equipment, and the 2D wire bending machine performs particularly prominently in this aspect. Taking the common 200*200mm square frame structure of wall-mounted iron flower pots as an example, the equipment can produce 12-15 formed parts per minute, and even when facing more complex shapes, the production speed can be stably maintained at 8-10 pieces per minute. Behind this efficiency is the strong power system of the equipment: the 3.8kw wire feeding servo motor, combined with the fastest wire feeding speed of 22m/min, ensures continuous and non-jamming wire feeding; the bending mechanism driven by the 1.5kw bending servo motor realizes rapid forming at a maximum bending speed of about 300 rpm; the 1.0kw cutter servo motor provides precise cutting action. The three work together to make the entire production process smooth.

Precision is the guarantee of the quality of wall-mounted iron flower pots, and the 2D wire bending machine has reached the industry's high standard in precision control. Both the bending precision and wire feeding precision of the equipment are controlled within ±0.5mm, the angle control range can reach ±180°, and the inner and outer molds can rotate 360° in forward and reverse directions. Whether it is the arc bending of the flower pot edge or the right-angle forming of the hanging bracket, it can achieve precise dimensions and consistent angles. This high precision benefits from the high-quality core components of the equipment: 18 sets of straightening wheels are made of national standard Cr12 to ensure no deviation in wire straightening; the bending mold is finely processed with high-quality materials SKD11/51, with a hardness of 58-62°, which is wear-resistant and stable in forming; the wire feeding wheel is specially polished according to national standards, with a hardness of 58°, which reduces wire wear while ensuring stable wire feeding.

The intelligence and convenience of the equipment also empower production. Equipped with a 32-bit high-performance processor and a Chinese-English control system, it supports efficient operation of 12-15 pieces per minute (taking the 200*200 square frame as a sample). The system has a built-in upload and download function, which is convenient for saving and calling production parameters. The storage capacity of 4000 sets of data can meet the production needs of wall-mounted iron flower pots of different models and specifications. The setting of 300 actions as one group can combine various complex shapes, easily coping with diversified design schemes. The touch screen + button control module makes the operation more intuitive and simple, even newbies can quickly get started, greatly reducing the cost of manual training.

In terms of equipment stability and durability, the 2D wire bending machine can also stand the test. The whole machine is powered by three-phase 380V + ground wire, and is equipped with 1 cylinder solenoid valve and 1 pneumatic system to ensure stable power output. The overall dimensions are 24009001650mm, and the weight reaches 850kg. The solid structural design provides stable support for high-speed operation. Key components such as wire feeding wheels and bending molds are made of high-hardness and wear-resistant materials, which greatly prolong the service life of the equipment, reduce the frequency of maintenance, and provide reliable guarantee for continuous production.

For wall-mounted iron flower pot manufacturers, the 2D wire bending machine is not only a production equipment, but also an important tool to enhance competitiveness. It meets the needs of mass production with a stable production capacity of 8-10 pieces per minute, ensures product quality with high precision of ±0.5mm, supports design innovation with diversified wire adaptability, and reduces the production threshold with intelligent operation. Choosing the 2D wire bending machine means choosing efficiency, precision, and stability. It will become a solid backing for enterprises to expand production scale and improve product quality, helping wall-mounted iron flower pots occupy an advantageous position in the market competition.