2D Wire Bending Machine: A New Cutting-edge Tool for the Intelligent Manufacturing of Swan Handicrafts
2025-04-30
In the field of swan handicraft manufacturing, where the perfect integration of art and craftsmanship is pursued, equipment innovation has become the core driving force for enterprises to break through production capacity bottlenecks and increase the added value of products. With its precise numerical control system and fully automated production process, the 2D wire bending machine provides a revolutionary solution for the large-scale and refined production of iron swan handicrafts, redefining the standards of intelligent manufacturing in the industry.
![2D Wire Bending Machine: A New Cutting-edge Tool for the Intelligent Manufacturing of Swan Handicrafts 1]()
Core Parameters: Precisely Adapted to the Technological Requirements of All Product Categories
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High-efficiency Production Capacity, Reinventing Production Efficiency
The equipment is equipped with a dual-servo drive system and achieves high-speed and stable operation through a precise gear transmission mechanism. The production speed can reach 10 - 15 pieces per minute. Taking a medium-sized swan ornament as an example, more than 6,000 finished products can be completed in 8 consecutive hours of operation, which is nearly 8 times more efficient than traditional manual bending. Coupled with the intelligent production scheduling system, it can achieve rapid switching production for multiple batches of small orders, effectively shortening the delivery cycle and enabling enterprises to flexibly respond to fluctuations in market demand. -
Full Material Compatibility, Expanding the Boundaries of Creation
It is deeply optimized for the characteristics of iron materials. Precise processing can be achieved for everything from the slender 2mm feather skeleton to the robust 6mm base support structure. The equipment uses high-frequency quenched tungsten steel molds, and the surface is treated with a nanocoating. When processing high-carbon steel wires with a hardness of up to HRC45, it can still maintain a forming accuracy of 0.05mm, perfectly presenting the layering and dynamic beauty of swan feathers.
Intelligent Numerical Control: The Artistic Expression of Millimeter-level Precision
The 2D wire bending machine is equipped with an independently developed CNC control system and supports a 3D visual programming interface. Designers only need to import the CAD model at the operation terminal, and the system can automatically analyze and generate the processing path. At the same time, it supports manual fine-tuning of 16 bending parameters. The equipment is equipped with a built-in laser ranging sensor and a pressure feedback device, which can monitor the deformation data of the wire in real time during the bending process. When abnormal material stress is detected, the system automatically activates the compensation algorithm to ensure that the error of each bending angle is controlled within ±0.5°.
This precise control is particularly suitable for the production of complex shapes of swan handicrafts: when processing the S-shaped curve of the swan's neck, the equipment can achieve 3 directional changes in bending for every 10mm line segment; when making the hollow structure of the wings, it can complete continuous arc bending with a radius of 5mm, making the iron swan possess both mechanical precision and artistic flexibility.
The 2D wire bending machine is equipped with an independently developed CNC control system and supports a 3D visual programming interface. Designers only need to import the CAD model at the operation terminal, and the system can automatically analyze and generate the processing path. At the same time, it supports manual fine-tuning of 16 bending parameters. The equipment is equipped with a built-in laser ranging sensor and a pressure feedback device, which can monitor the deformation data of the wire in real time during the bending process. When abnormal material stress is detected, the system automatically activates the compensation algorithm to ensure that the error of each bending angle is controlled within ±0.5°.
This precise control is particularly suitable for the production of complex shapes of swan handicrafts: when processing the S-shaped curve of the swan's neck, the equipment can achieve 3 directional changes in bending for every 10mm line segment; when making the hollow structure of the wings, it can complete continuous arc bending with a radius of 5mm, making the iron swan possess both mechanical precision and artistic flexibility.
Fully Automated Process: The Ingenious Interpretation of Industry 4.0
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Intelligent Material Handling System
The front end of the equipment is equipped with a dual-axis deviation correction feeder. Visual recognition technology is used to detect defects on the surface of the iron wire, and unqualified materials such as oxidized and scratched ones are automatically removed. During the feeding process, the servo motor achieves a feeding accuracy of 0.1mm level through closed-loop control, ensuring that the length error of each wire segment does not exceed ±0.3mm. After processing, the pneumatic pushing mechanism accurately pushes the finished products onto the sorting conveyor belt. With the cooperation of the bar code scanning system, automatic classification and storage are realized. -
Flexible Production Unit
Through the modular mold quick-change system, operators can complete the replacement of molds of different specifications within 5 minutes to meet the production needs of a full range of products, from miniature desktop ornaments to large-scale garden sculptures. The equipment supports multi-station collaborative operation and can be connected to 2 auxiliary lines simultaneously to achieve the synchronous production of main components and accessories, further improving the overall production efficiency. -
Quality Control throughout the Lifecycle
The built-in MES system records the data of each production link in real time, including key parameters such as the number of bends, mold temperature, and energy consumption. When the equipment has been in operation for more than 8,000 hours or the number of mold uses reaches 50,000 times, the system automatically triggers a maintenance reminder. The fault diagnosis module uses the AI fault tree analysis method and can locate more than 95% of common faults within 30 seconds, greatly reducing the downtime.
The 2D wire bending machine is not only an upgrade of production equipment but also a milestone for the manufacturing of swan handicrafts to move from "handmade craftsmanship" to "intelligent and refined manufacturing". Its excellent performance and innovative technology will continuously empower enterprises to enhance their product competitiveness and showcase their unique charm in the global handicraft market.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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