2D Frame Bending and Butt Welding Machine: A Precise and Efficient Solution for Dog Cage Mesh Production

In the field of pet product manufacturing, the forming and welding quality of dog cage mesh directly determine the safety and durability of the product. The 2D frame bending and butt welding machine, as an automated equipment specially designed for planar forming and welding of metal wires, has become a core tool for mass production of dog cage mesh with its precise processing accuracy, efficient production capacity and user-friendly operation design. It injects strong impetus into enterprises to reduce costs and improve quality.

Millimeter-level precision, building a solid safety defense for dog cages
The firmness of the welding points and the dimensional accuracy of the frame of the dog cage mesh are crucial to prevent pets from escaping or getting injured. The 2D frame bending and butt welding machine focuses on strict error control. In the processing of iron wires with a diameter of 3-8mm, both the wire feeding accuracy and bending accuracy reach ±0.5mm, combined with a length error control of ±0.1mm (±10 threads), ensuring that the bending angle of each iron wire and the position of the welding points are accurate without any deviation.

The equipment is equipped with a 63KW welding transformer and 2 sets of mechanical grippers. During welding, it can precisely control the current and pressure, making the welding points of the mesh flat and firm, avoiding structural looseness caused by false welding or missing welding. The straightening wheels are made of national standard Cr12 material, with a hardness of 58° after fine polishing and heat treatment. Three sets of wire feeding wheels work together to feed materials, which can not only correct the bending of iron wires but also reduce wear, ensuring the straightness and consistency of the mesh frame, making the dog cage mesh both strong and beautiful.

Efficient mass production, a speed revolution of 8-10 pieces per minute
Traditional dog cage mesh production requires multiple processes such as manual bending, positioning, and welding, resulting in low efficiency and unstable quality. The 2D frame bending and butt welding machine integrates the processes of straightening, bending, cutting, and welding, with a production speed of 8-10 pieces per minute. Taking 200*200mm mesh as an example, the daily output can reach more than 10,000 pieces, which is more than 5 times that of traditional manual work.

The core of efficiency comes from the strong power configuration: 3.8KW wire feeding motor with a maximum wire feeding speed of 25m/min ensures continuous and stable wire feeding; 1.5KW bending motor drives the mold to complete ±180° bending at a speed of 100 revolutions per minute, and the inner and outer molds can rotate 360° clockwise and counterclockwise, easily forming square, circular and other mesh borders; 1.0KW cutting motor cooperates with the servo system to make the cut flat without burrs. The entire process requires no manual intervention, from wire to formed mesh in one go, greatly shortening the production cycle.

Master in 30 minutes, multi-language system lowers the operation threshold
For manufacturing enterprises, the ease of use of equipment directly affects the production start-up speed. The 2D frame bending and butt welding machine is equipped with a Chinese-English bilingual intelligent system, adopting a "button + touch screen" dual operation mode, combined with a 32-bit high-performance PLC processor, making the operation simple and intuitive.

Workers only need to call the preset program through the touch screen. The equipment has a built-in 4000 groups of data storage, and each group can set 300 actions, enabling quick switching of production of dog cage meshes of different specifications. If parameters need to be adjusted, directly modify parameters such as bending angle and welding time on the screen, and the system responds in real-time. Even a novice can master operations such as starting up, changing molds, and adjusting parameters after 30 minutes of basic training, significantly reducing the enterprise's human training costs.

Ten-year durability guarantee, double protection of quality and after-sales service
The durability of equipment is the foundation for enterprises' long-term profitability. The 2D frame bending and butt welding machine has a body weight of 1100KG, with a stable and shock-resistant overall structure; the bending mold is made of high-quality SKD11/51 material, with a hardness of 62° after precision processing, and excellent wear resistance; the pneumatic system composed of 9 cylinders and 5 solenoid valves, combined with the Yaqi servo system, has precise action response and low failure rate, and the service life can reach more than ten years under normal maintenance.

To make enterprises use it with confidence, the equipment provides a two-year whole machine warranty, covering core components such as motors and welding transformers. At the same time, the system has a program upload and download function, which is convenient for enterprises to back up production parameters, so that production can be quickly restored even if the equipment is abnormal. This combination of "high durability + strong after-sales service" makes the equipment a long-term production partner of enterprises.

Flexible adaptation to meet diverse dog cage needs
Different specifications of dog cages require meshes of different sizes, and the 2D frame bending and butt welding machine is a "versatile hand" in terms of adaptability. It can not only handle 3-8mm iron wires but also be compatible with various wires such as round wires, flat wires, and square wires, with unlimited perimeter range. Whether it is the fine mesh of small pet cages or the thickened frame of large dog cages, it can be accurately formed.

For dog cage meshes that require personalized design, the equipment can realize complex shapes through 300 action combinations, such as border fillet processing and mesh Encryption ，meeting the customized needs of pet product enterprises. This flexibility allows enterprises to cope with diverse market orders without replacing equipment, significantly reducing equipment investment costs.

From precise millimeter-level processing to efficient mass production, from simple operation design to long-term durability guarantee, the 2D frame bending and butt welding machine redefines the production standards of dog cage mesh. It is not only a piece of equipment but also a core tool for enterprises to enhance competitiveness — using technological innovation to reduce production costs, using stable quality to win market trust, and paving the way for the large-scale and standardized production of the pet product industry.