2D Frame Bending and Butt Welding All-in-One Machine: Redefining Craft Production Speed

In today’s fiercely competitive crafts and decorative products industry, every subtle improvement in efficiency and quality can be the key for enterprises to seize market share. The new 2-6mm frame bending and welding all-in-one machine makes a strong debut with disruptive technology and innovative design, setting off a revolution in production models.

This 2D frame bending and butt welding all-in-one machine is hailed as the "efficiency engine" for iron craft production, specially designed to adapt to 2-6mm flat iron wire diameters. Whether it’s tough round wire, flat wire, or regular square wire—no matter how complex the material—it can handle them with ease, like a highly skilled craftsman. In actual production, its astonishing speed stands out: taking a 200×200 square frame as a standard sample, it can stably produce 15-20 units per minute, improving production efficiency by over 50% compared to traditional equipment, and greatly shortening order delivery cycles.
Behind this lies its superior power system. The maximum wire feeding speed reaches 90m/min, delivering wires to position at lightning speed; the maximum bending speed of the outer mold is 150 rotations/min, achieving instant precise bending. With a bending and feeding accuracy of ±0.5mm, it not only ensures every frame is dimensionally perfect but also makes the lines of crafts smooth and natural, laying a solid foundation for exquisite appearances. Even complex multi-bend designs can be completed in one go without flaws.

The selection of materials and craftsmanship for the equipment’s core components demonstrates the ultimate pursuit of quality. 28 key components are meticulously crafted from high-quality 45# steel, ensuring the stability and durability of the mechanical structure from the source. The wire feeding wheels are made of national standard Cr12 material, precision-polished and subjected to strict heat treatment, with a hardness of HRC 58. Facing long-term and high-intensity wire feeding work, they remain wear-resistant, greatly reducing equipment maintenance frequency and costs. The SKD11/51 finish-machined components have an astonishing hardness of HRC 62, maintaining stable performance under enormous pressure and high-frequency operation—like "steel guardians" on the craft production line, silently guarding every production task.
The 4-axis linkage design is paired with a servo system with a total power of 5.8kW, including a 2.0kW wire feeding servo, 1.8kW bending servo, 1kW cutter servo, and 1.0kW servo lifting system, each performing its role while closely collaborating. Combined with a 40kW welding transformer and high-efficiency pneumatic system, under the precise control of the microcomputer program, the entire process—from automatic feeding and ejecting to straightening, cutting, and bending—flows seamlessly. Through 300 preset motion nodes, it can create countless shapes, perfectly presenting design concepts for both simple and modern crafts and complex retro decorations.

In terms of intelligent operation, the 2D frame bending and butt welding all-in-one machine also excels. It is equipped with a button + touchscreen PLC dual system, balancing the stability of traditional operations with the convenience of touchscreen control. The built-in 32-bit high-performance processor acts as the equipment’s "smart brain," ensuring smooth system operation and rapid command response. The control screen supports dual-language (English/Chinese) systems, making it easy for both domestic and overseas users to get started. Its upload/download function is a major highlight, allowing enterprises to quickly call or update production programs according to different order needs, greatly enhancing production flexibility.
The machine has powerful data storage capabilities, capable of infinitely storing 4,000 sets of data (300 actions per set) to meet diverse production needs. Whether for small-batch customized production or large-scale standardized production, it can handle them with ease. Its flexible motion direction design allows the outer and inner molds to rotate 360° clockwise and counterclockwise, with an angle range of ±180° and a maximum bending torque of approximately 90 N·m. Paired with 2 sets of mechanical hand clamps, it ensures precise clamping and stable operation during complex processes, guaranteeing foolproof production.

The 2D frame bending and butt welding all-in-one machine, with its industry-leading technology, meticulous craftsmanship, and user-friendly intelligent design, has become a strategic tool for crafts and decorative products manufacturers to enhance their core competitiveness. Choosing it means choosing more efficient production, higher-quality products, and a broader market prospect—opening a new chapter in efficient, precise, and intelligent production!