Wire Bending Machine - Redefining the Standards of Precision Bending

When the curves on the drawing meet industrial aesthetics, and the hardness of metal collides with the temperature of craftsmanship - this wire bending machine makes "precision" and "reliability" the norm in processing.

✅ 1:1 Drawing Reduction: With millimeter - level accuracy, it brings the design from "imagination" to "reality".
 Dual - system Calibration: Equipped with the imported German SIEMENS numerical control system and the self - developed AI algorithm modeling system, it doubly analyzes the coordinates of CAD drawings and captures data at the 0.01mm level. Even for complex aerospace - grade surfaces (such as the air - guide grooves on UAV wings and the multi - radius bends of automotive turbo - charging pipes), it can achieve 100% geometric parameter replication, saying goodbye to the industry - wide pain point of "drawings and physical objects being completely different".
 Engineer Intervention Throughout the Process: Each order comes with a process engineer with over 10 years of experience. From the preliminary drawing review to the first - piece sample production, there are 3 coordinate detections and 2 manual verifications to ensure that the bending angle, radius of curvature, and end - point positioning are all accurate. It once restored the "S - shaped memory bend" of a 0.3 - mm - wall - thickness medical catheter for a medical device manufacturer, and the finished product directly passed the ISO13485 certification.

✅ Ceiling - level Flatness: With "microscope - level" leveling genes.
 Three - layer Leveling Process Chain:
① Pre - pressure Straightening: Before bending, 12 groups of servo rollers are used to calibrate the straightness of the raw material, with the error controlled within 0.05mm.
② Dynamic Compensation: During bending, the pressure data is monitored in real - time, and the mold fit is intelligently adjusted to ensure the uniform distribution of surface stress.
③ Final Inspection and Polishing: Equipped with an automatic visual inspection system, AI can identify fine bumps of <000000>ge;0.1mm, and a precision sanding belt machine is linked to complete "seamless repair".
 Suitable for Harsh Scenarios: It has served an optical instrument manufacturer to bend the 6061 - T6 aluminum alloy optical bracket, with a surface roughness of Ra<000000>le;0.8μm, directly eliminating the 2 - hour - per - piece manual polishing process in the traditional process and increasing the efficiency by 400%.

✅ 6 - mm Stainless Steel - High - Strength Butt Welding: Challenging high - difficulty tasks with "steel - grade" craftsmanship.
 Military - grade Welding Solution: For high - strength stainless steels such as 304/316L, pulse TIG welding + back - side argon gas protection is adopted. The weld penetration depth reaches 3.5mm. After X - ray flaw detection, the porosity is <0.5%, and the tensile strength is <000000>ge;520MPa, exceeding the industry standard by 30%.
 Structure - Reinforced Design: The machine body is welded with 8 - mm - thick Q235B steel plates and undergoes stress - relief annealing at 600°C. It is equipped with a double - column servo - drive system, which can carry 200kg and operate continuously for 8 hours without deformation. After 30,000 bending tests, the accuracy attenuation is <0.3%, making it suitable for heavy - load scenarios such as bridge cable - anchorages and pressure - vessel supports.

✅ 0 - Scratch Wire Protection: Gently treating every "hair - thin" material.
 Custom - grade Mold Matrix:
 Ultra - Soft Coating: The mold surface is coated with a 0.02 - mm - thick PTFE (polytetrafluoroethylene) coating, with a friction coefficient as low as 0.05, which is equivalent to a "slide" on the material surface.
 Gold - R - angle Design: All bending contact points adopt a graduated arc transition of R3 - R15mm. After 3D fluid - dynamics simulation and optimization, it ensures that the wire / pipe is evenly stressed during bending. It has been measured that when a 0.5 - mm - diameter enameled wire is bent 180°, the enamel film is not damaged, and the inner - wall scratch depth of a 3 - mm - diameter copper pipe after bending is <0.02mm.
 The First Choice for the Precision Industry: It has been successfully applied to the bending of high - voltage wire harnesses in new - energy vehicles (to protect the insulation layer from damage) and the shaping of RF cables in 5G base stations (to ensure the stability of signal transmission), and has become the designated processing equipment for the Apple supply chain.

You put forward the requirements, and we will "personalize" to the extreme.
 Full - scene Adaptation: Whether it is the "dragonfly - wing" bending of 0.1 - mm - thick aluminum foil or the "right - angle hard bending" of 10 - mm - thick carbon steel, from the material - ductility test to the mold - scheme design, 7×24 - hour technical support is provided.
 Transparent Service: Real - time processing video monitoring is supported, and the data of each process (pressure value, temperature, bending speed) is uploaded to the cloud simultaneously to generate a dedicated processing report, making "non - standard customization" visible and tangible.
 Worry - free After - sales Service: A standard 2 - year whole - machine warranty, 48 - hour on - site debugging nationwide, and lifetime free software upgrades are provided to keep the equipment always in "factory - level performance".

✨ Why choose us?
 It's not about "almost being okay": We believe that a tiny difference in accuracy determines whether a product is "qualified" or "excellent".
 We don't just sell equipment but also solutions: From sample production to mass production, the technical team will accompany you throughout the process to help you break through the processing bottleneck of "being able to conceive but not being able to produce".
 Making complex bending simple: Even if you only have a hand - drawn sketch, we can use 2D scanning and modeling to present you with a stunning finished product with "100% reduction accuracy".

Immediately unlock a new experience in precision processing.
▫️ Send drawings / samples to get a free process plan.
▫️ Make an appointment to visit the factory and witness the "bending magic" on - site.
▫️ The first 10 customers who place orders will enjoy free mold maintenance in the first year.