Full Servo Ring Making and Butt Welding Integrated Machine - An Expert in Intelligent Manufacturing of Metal Rings

From a 2mm thin iron wire to a 6mm thick iron material, and from a 25mm miniature ring to a large - sized ring of 550mm -

This piece of equipment enables "high - precision ring production" to bid farewell to "manual trial and error" and achieve "full - process automation"!

✅ Core Advantages: Redefining the Efficiency and Precision of Ring Production
① Ultra - fast production of 10 - 15 pieces per minute, with a 300% increase in production capacity
 Full Servo Dual - Drive System: The precise cooperation between a 2.6KW wire feeding motor (with a high - speed response of 3000 revolutions) and a 1.0KW cutting motor. The wire feeding speed reaches 35 meters per minute. There is no need for manual wire unwinding and material cutting. With one - click start, continuous production can be carried out. The daily production capacity can easily exceed 10,000 pieces, far exceeding that of traditional semi - manual equipment.
 Intelligent Memory Model Change: Store 20 groups of commonly used ring diameter parameters. The mold and wire feeding length are automatically adjusted when changing products. The model change time is <3 minutes, which is suitable for the rapid switching of multi - specification orders and can handle small - batch and multi - variety production with ease.
② Millimeter - level precision, with a yield rate as high as 99.5%
 Three - fold Precision Guarantee:
▶ The tolerance of the ring making diameter is ±0.5mm, and the tolerance of the circumference is ±0.2mm (30% better than the industry standard). For wire diameters above 3mm, it can stably produce extra - large rings of 400mm or more, and for thin wires of 2 - 2.5mm, it can also precisely form small rings of 25 - 300mm.
▶ The flatness is <0.5mm, saying goodbye to "elliptical rings" and "flanged rings", directly meeting the requirements of high - precision scenarios such as flange accessories, chain connection rings, and mechanical seal rings.
▶ The domestic servo system is matched with the self - developed PLC control program to monitor the wire speed and ring making tension in real time, avoiding the precision deviation caused by voltage fluctuations in traditional equipment.
③ Fully adaptable to wire diameters from 2 to 6mm, an "all - around player" in iron material processing

 Wide - range Material Compatibility:
Wire Diameter Range Produced Ring Diameter Typical Application Scenarios
2 - 2.5mm 25 - 300mm Hardware hanging parts, handicraft rings, small - specification chains
3 - 4mm 30 - 400mm Automotive seat spring rings, agricultural machinery parts connection rings
5 - 6mm 55 - 550mm Industrial screen mesh rings, heavy machinery support rings

 Exclusive Optimization for Low - Carbon Steel: According to the characteristics of iron materials such as Q235 and Q195, the welding power is stably output at 50KVA, and 0.6MPa compressed air is used for welding assistance. The welding points are full without false soldering, and the tensile strength reaches more than 85% of the base material, eliminating the need for secondary welding repair.
④ Stable and Durable, with an Industrial - grade "Robust" Design
 Hardcore Configuration for Protection:
▶ The machine body is welded with 10mm thickened steel plates and undergoes stress - relief annealing treatment. The 800KG overall machine weight ensures that there is no jitter during high - speed operation.
▶ The load duration rate is 50% (the industry standard is 30%), and it will not overheat after continuous operation for 8 hours. It is equipped with a 50L/min cooling water circulation system, which is suitable for mass production in three shifts of 24 hours.
▶ It is adapted to the 380V industrial voltage, with a reserved PLC interface, and supports connection to the factory MES system to achieve real - time monitoring of production data.
Technical Parameters at a Glance
Item Parameter Advantage Analysis
Wire Diameter Range 2 - 6mm (low - carbon steel) Covers 90% of the processing requirements for iron material rings, eliminating the need for frequent equipment replacement
Ring Making Diameter 25 - 550mm (matched according to the wire diameter) Small rings are precise and large rings are stable, meeting all scenarios from household to industrial levels
Production Speed 10 - 15 pieces per minute Equivalent to the efficiency of 3 - 5 skilled workers, with a direct 70% reduction in labor costs
Servo System Domestic 2.6KW wire feeding + 1.0KW cutting A cost - effective choice with stable performance and low maintenance costs
Welding Power 50KVA Full - power output, and the welding of 6mm thick wires can be formed at one time without rework
Overall Dimensions 2400×1450×1500mm Compact design, saving 30% of the workshop space, suitable for small and medium - sized factories

Applicable Scenarios: These industries are all improving efficiency with it
✅ Hardware Products: Hanger rings, keychains, pet collars. Fast ring making for small wire diameters, and the welding points are invisible, making them more beautiful;
✅ Mechanical Manufacturing: Bearing cages, flange connection rings. High precision meets the assembly requirements, reducing manual shape correction;
✅ Automotive Parts: Seat frame rings, brake system seal rings. Stable mass production is suitable for the strict quality control of the main engine factory;
✅ Building Hardware: Scaffold connection rings, safety net load - bearing rings. The strong welding process for 6mm thick wires, and the load - bearing test exceeds the national standard.

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