3D Wire Transfer Forming Machine - Efficient and Precise Forming Solution for Seat Cushion Frame Industry

In the production field of seat cushion frames, efficiency and precision have always been the key to enhancing enterprise competitiveness. The 3D Wire Transfer Forming Machine, with its excellent performance, has become an important tool for industry innovation, bringing comprehensive upgrades from production capacity to quality for enterprises.

Aiming at the production needs of seat cushion frames, the 3D Wire Transfer Forming Machine breaks through the efficiency bottleneck of traditional production with a stable output speed of 5-8 pieces per minute. The 10.7KW total power drive system, like a strong heart, provides continuous power for the equipment, ensuring the high-efficiency operation of the whole process from wire feeding, straightening, forming to cutting. The maximum wire feeding speed of 40 meters per minute, which is 30% higher than traditional processes, keeps the flat iron wires with a diameter of 3-8mm consistent in forming during high-speed operation. Taking the production of car seat cushion frames as an example, the daily output of traditional manual or semi-automatic equipment is about 500 pieces, while the 3D Wire Transfer Forming Machine can easily exceed 1,200 pieces per day, significantly shortening the delivery cycle, coping with batch order demands, and helping enterprises seize market opportunities.

The 3D Wire Transfer Forming Machine pursues precision almost strictly. The pretreatment system composed of 18 straightening wheels, like a precise "correction master", carries out 18 straightening processes for flat iron wires, eliminating the bending and stress of raw wires and laying a foundation for subsequent forming. The bidirectional drive system composed of 1.5KW external torsion motor and 1.5KW internal torsion motor realizes precise forming of complex arcs and multi-angle bends, perfectly presenting both the high-strength support structure of car seat frames and the ergonomic curve design of furniture seat cushions. The rigid support of Taiwan Shangyin lead screw guide rails ensures that the positioning error of the equipment during high-speed operation is controlled within ≤0.1mm, far exceeding industry standards. Compared with the error of ±1mm in traditional manual operation or ordinary equipment, the seat cushion frames produced by the 3D Wire Transfer Forming Machine not only have uniform dimensions but also meet the strict requirements of high-end customers for product details, increasing the product yield rate to over 99%.

Equipped with a special CNC control system for wire forming, the 3D Wire Transfer Forming Machine has strong intelligent processing capabilities. It supports the storage of 10,000 sets of programs and can quickly switch the production parameters of different seat cushion frame models. Whether for conventional styles or customized designs, the equipment can quickly enter the production state by simply calling up the program with one key. The Chinese-English bilingual control panel has an intuitive and friendly interface, allowing operators to complete parameter setting and production monitoring through visual menus without complicated training. The intelligent fault warning function escorts production, real-time feedback on wire feeding abnormalities, motor overload and other issues, and provides solution tips, greatly reducing the debugging threshold and maintenance costs, reducing downtime caused by equipment failures, and ensuring the stable operation of the production line.

The 3D Wire Transfer Forming Machine shows industrial-grade standards in hardware configuration. The 20KVA power capacity design, combined with the stable power supply scheme of 380V input voltage and 220V operating voltage, can adapt to the complex power environment of different workshops and ensure the stable operation of the equipment. The 2000KG body weight and the compact structure of 3.45M×1.85M×1.45M not only ensure the stability of the equipment but also make rational use of workshop space. The cutting knife motor and lifting motor both adopt 1.0KW power configuration, and with the overall lifting system, they ensure uniform wear of components during long-term production, extending the service life of the equipment to 8-10 years. The key components of the equipment are all made of high-quality materials and well-known brands, such as Taiwan Shangyin lead screw guide rails, which have high wear resistance and low friction coefficient, reducing maintenance frequency and long-term operation costs of enterprises.

The 3D Wire Transfer Forming Machine is specially tailored for the seat cushion frame industry, realizing one-stop forming from 3-8mm flat iron wire straightening, torsion, bending to cutting, without manual secondary processing. Whether for the high-strength and high-safety requirements of car seat frames or the lightweight and aesthetic requirements of furniture seat cushion frames, the equipment can achieve mass production through preset programs. For enterprises, there is no need to replace equipment due to different product needs, reducing equipment procurement costs; at the same time, the standardized production process and high-precision product output help enterprises establish a good brand image, win more customer trust, and stand out in the fierce market competition.

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