Efficient and Accurate 2D Bending Machine - Optimal Equipment for Motorcycle Parts Production

In the field of motorcycle parts manufacturing, precision and production efficiency are the core competitiveness for seizing the market. In response to the demand for iron wire forming and processing, we have launched a 3-8mm forming machine (2D bending machine) with full servo drive technology, high-precision mold configuration, and intelligent control system, providing a one-stop solution for the production of frame components, mudguard brackets, rearview mirror brackets, and other accessories, helping enterprises achieve the triple breakthrough of "cost reduction, efficiency improvement, and quality improvement".

1、 Core advantage: Redefine the production of motorcycle parts bending lines
1. High speed stability, increased production capacity
Production speed: 15-20 pieces/minute (based on 200 * 200 boxes), far exceeding traditional bending equipment and meeting the demand for large-scale production of motorcycle parts;
Wire feeding speed: up to 22m/min, combined with a bending speed of 300 revolutions per minute, achieving seamless connection throughout the entire process of "wire feeding straightening bending cutting", reducing standby losses.
2. All material adaptation, one machine with multiple uses
Wire compatibility: Supports 3-8mm iron wire (round wire, flat wire, square wire), compatible with various materials such as 08 iron wire, to meet the diverse wire processing needs of motorcycle accessories;
Mold accuracy: The straightening wheel is made of national standard Cr12 material, and the bending mold is precision machined with SKD11/51, with a hardness of 58-62 °, wear-resistant and deformation resistant, ensuring stable long-term processing accuracy.
3. Millimeter level accuracy, worry free quality
Bending accuracy: ± 0.5mm, with precise angle control up to 180 °, meeting the requirements for curved and right angle bending of complex components;
Wire feeding accuracy: ± 0.5mm, combined with a 4-axis servo system, achieves zero error in wire feeding and reduces manual calibration time.

2、 Precise parameters: Technical details showcase hardcore strength
Project parameter details
Equipment Name 3-8mm Forming Machine (2D Bending Machine)
Electrical voltage three-phase 380V+grounding wire, suitable for industrial grade stable power supply
18 sets of straightening wheels (made of national standard Cr12 material, precision polished, heat treated with a hardness of 58 °, wear-resistant)
The bending mold is made of SKD11/51 material for precision machining, with a hardness of 58-62 °. It supports 360 ° rotation and up and down movement of the inner/outer mold in both directions
Three sets of wire feeding wheels (made of Cr12MOV material, precision polished and heat-treated, with a hardness of 58 °, ensuring that the wire is transported without scratches)
4-axis fully servo drive system with independent control of wire feeding, bending, cutting, and lifting actions
Servo motor configuration - wire feeding servo: 3.8kw (domestic Ourui motor)
-Bending servo: 1.5kw
-Cutting blade servo: 1.0kw
-Upward servo: 1.0kw (total power approximately 7.3kw)
The high torque cutting motor of the cutting blade system easily cuts 3-8mm iron wire, with a smooth and burr free cut
The external dimensions are 2400 in length, 900 in width, and 1650mm in height, occupying a small area and suitable for small and medium-sized workshop layouts
The machine weighs 850kg and is designed with a stable body to reduce vibration during high-speed operation
Intelligent storage supports 4000 sets of data storage, with 300 actions editable per set and one click switching between different accessory processing programs
Move the inner/outer mold up and down in the direction of action, combined with 360 ° rotation bending, to achieve one-time molding of complex geometric shapes
3、 Applicable scenarios: Full category coverage of motorcycle accessories
Frame components: Frame support bars, shock absorber fixing frames bent to meet the requirements of multi curvature and multi angle processing;
Protective accessories: mudguard bracket, bumper frame, precise control of bending angle to ensure installation adaptability;
Functional components: rearview mirror bracket, lamp fixture bracket, avoid assembly problems caused by dimensional deviations through high-precision wire feeding and bending;
Other accessories: brake cable bracket, throttle cable fixing ring and other small parts, achieving high-speed mass production.
4、 Technical Highlights: See the real chapter for details
1. Fully servo driven, intelligent interconnection
Adopting domestically produced Ourui servo motors, with fast response speed and low energy consumption, supporting integration with factory MES systems, real-time monitoring of equipment operation status and output data, and assisting in digital production management.
2. Humanized operation design
Touch screen human-machine interface, intuitive parameter settings, supports graphical programming, and can be quickly mastered without professional programming knowledge;
Convenient mold replacement, equipped with positioning buckles, can complete mold switching within 10 minutes, adapting to the needs of small batch production of multiple varieties.
3. Durability optimization
Key components have been strengthened through heat treatment, and the surfaces of the wire feeding wheel and straightening wheel have been plated with hard chromium, increasing their lifespan by 30%;
The fully enclosed protective cover design of the body reduces the splashing of iron chips generated during wire processing, ensuring operational safety.

5、 Reasons for choosing us
Efficiency upgrade: Three processes are merged into one molding process, reducing manual intervention and lowering labor costs by over 30%;
Quality assurance: precision control throughout the entire process, with a yield rate of over 98%, reducing rework losses;
Service support: Provide 24-hour remote technical guidance and on-site debugging services to ensure the rapid production of equipment.
Today, as motorcycle parts manufacturing moves towards intelligence and refinement, 2D bending machines have become a key equipment for enhancing competitiveness with their core advantages of "high speed, high precision, and high adaptability". Whether it's mass production or personalized customization, it can empower your production, making every iron wire a precise accessory language.